Stages Of Egg Tray Production Line

The egg tray line contains four complete systems: pulping, molding, drying, and packaging to guarantee full production through unique processes. The raw material for producing egg trays include waste paper, as an illustration, magazines, carton boxes, and old books. Acquiring them is not hard and affordable. Most of it appears locally from people or paper recycling industries. The production assumes four stages, and each and every system works with a different group of devices to make sure efficient output. Below is more information about the various stages of the egg tray production line (línea de producción de bandeja/maple/cubetas de huevos).

Pulping System.

This is the initial step from the egg tray making process (máquina de bandeja/maple/cubeta de huevos China). The machine used here is made up of hydraulic pulper, pulp refiner, a pool of water, and a pulp pump. Step one is placing the raw materials to the hydraulic pulper, then adding water in appropriate proportions. The appliance will likely mix in the contents to ensure it forms a consistent mixture. Although it seems like minimal work, this stage is important because it determines the standard of the conclusion product. Along the process, any impurities can get removed, and if necessary, there can be the addition of pigmentation. The refined pulp gets delivered in the tank and ready for the upcoming step.

Molding System.

After the pulp is now from the required state, it gets conveyed on the second part through pipes. The molding system of your egg tray production line is where the operator can determine the level of output. The gear used listed here is a vacuum pump, molding machine, air compressor, and cleaning device. The pump discharges the pulp on the forming molds to enable them to use the exact shape. The atmosphere pump and compressor will aid through blowing of air to make sure sufficient absorption and pressing. Also, there is a elimination of excess water, which aims to further improve the drying system's efficiency (máquina de moldeo de pulpa de papel). Upon formation, the models will receive released for the transfer equipment then taken to a higher level. However, before that, the cleaning device sprays water on the existing molds to free them from your left particles, thus preparing for the following batch.

Drying System.

Drying is definitely the third stage of egg tray production. Many different machines are applicable here. The decision is determined by the level of production and desires in the customer. The 1st drying way is natural drying. It will require place in the sun hence suitable for small scale production. You will need to make sure you check up on the weather forecast before execution, as it could result in inconveniences. Other 2 types are brick and metal drying lines. Both have conveyer belts to help in moving the trays around. Both of these may either be in a single or multiple layers. Although there was some removal of water initially, the egg trays still retain at least sixty percent hence this technique ensures they can be ready for use.

The very last step is packaging and transportation to varied customers. However, before that, the products go through a hot press for elimination of air. Additionally, it provides for stacking a tremendous number from the storage boxes. The egg tray production is an efficient and ecologically sustainable method that works towards generating profits inside the safest possible way.